Flow Battery Stack Production Line
PRODUCT OVERVIEW
The production line can be used for the assembly and production of flow battery stacks, including a full set of production processes, such as material pretreatment, stacking, pressure stacking, stacking flipping and detection. With modular design and flexible assembly, with mechanise and automated production line, which can rapidly expand production capacity according to production needs.
PRODUCT FEATURES
Mechanized production line
Mechanization: With modular design, stacking press,flip is completed by mechanical equipment, the rest of the process need manual and equipment cooperation to complete, which can reduce the physical operation intensity;
High flexibility: It has a high degree of flexibility in small-scale and diversified product production, and can adjust the production line layout according to actual needs;
Low investment: high equipment integration, relatively smaller economic investment;
Fast production: The installation and debugging of the production line is simple and fast, and it is convenient to put into production as soon as possible.
Automated production line
Automation: The use of advanced automation equipment and technology, greatly improve the production efficiency, reduce the use of manpower;
Flexibility:quickly adjust the production process and product types according to market demand to meet the compatible production of flow battery stacks within a certain size;
Digitalization:Automatic collection of production line data, intelligent digital display of stacking line information;
Visualization:production line information tracing, centralized scheduling control, easy to visual production management;
Intelligent:Vision system, manipulator and a variety of sensors cooperate to control the production process.
SPECIFICATIONS
Mechanized production line
| Mechanized production line | |||
|---|---|---|---|
| Building height | 6m | ||
| Ground bearing | ≥1t/m² | ||
| Ground flatness | ±10mm/m | ||
| Total power load | ≤80kW | ||
| Production cycle | ≈4h/stack | ||
| Uptime | 300days、8h/day | ||
| Throughput | 600unit/year | ||
| Capability | 20MW/year（Calculated at 32kW stack） | ||
| Test pressure value | 0-300kPaelectronic voltage regulator | ||
| Max pressure of hydraulic press | 60t | ||
Automatic production line
| Automatic production line | |||
|---|---|---|---|
| Building height | 6m | ||
| Ground bearing | ≥1t/m² | ||
| Ground flatness | ±10mm/m | ||
| Total power load | ≤80kW | ||
| Production cycle | ≈1h/stack | ||
| Uptime | 300days、20h/day | ||
| Throughput | 600unit/year | ||
| Capability | 200MW/year（Calculated at 32kW stack） | ||
| Test pressure value | 0-300kPaelectronic voltage regulator | ||
| Detection accuracy of proton membrane air tightness | ±0.8%Read number；±0.2%Full Scale | ||
| Stacking robots repeat positioning accuracy | ≤±0.06mm | ||
| Max resolution of airtight detection pressure | 0.1Pa | ||
| Max resolution of airtight detection flow | 0.01sccm | ||
| Max pressure of servo electric cylinder press | 60t | ||